Date: 2023 to 2024
Contracting entity: BMW Group
End customer/site of installation: BMW Dingolfing

Plants such as:

WU292/oven (refurbishment) | WU292/press (refurbishment) | WU293/oven (refurbishment) | WU293/press (refurbishment)
 

Project description:

Car body parts are hardened on two identical systems WU292 and WU293. For this purpose, the cold-pressed components are heated in a continuous furnace and systematically cooled in a tool in the press. Measures to maintain the substance of the electrical components of the conveyor lines are being carried out at both plants. For this, cables and components are renewed, parts are brought up to date and recommissioned.

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction, air conditioning, and SEW inverter adjustment
• Provision of burner control units

Technologies (excerpt):

8pieces S7-400 with CPU 416 | 8pieces visualization Zenon 7.60 | 56pieces burner control units | 20 pieces Rittal cooling systems Blue e+ | 60pieces SEW inverters on MOVI-PLC

Date: 2023 to 2024
Contracting entity: TMS Turnkey Manufacturing Solutions GmbH
End customer/site of installation: BMW Dingolfing

Plants such as:

KG1 (integration) I KG2 (integration) I KG3 (integration) I KG3 welding (integration) | SR inside (integration) I SR middle (Integration) I SR outside (integration)

Project description: 

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Virtual commissioning, physical system start-up

Technologies (excerpt):

18pieces S7-1500 with CPU 1518F – PN/DP | 18pieces visualization with WinCC on PC 677 | 35 pieces visualization with WinCC on PC 477E | 70pieces control units with WinCC visualization | 76pieces KUKA KR C4 industrial robots in the range of body carcasses | 60pieces KUKA KR C4 industrial robots in the range of side frames 

• Date: 2021 to 2023
• Contracting entity: BMW – plant engineering
• End customer/site of installation: BMW Regensburg

Plants such as:

KG1, KG1-AS, WL, HFR (integration) I KG2, KG2-AS (integration) I KG3, KG3-AS (integration) I Roof system (integration) | Front flap (new system) I Measuring cells GOM (new system)

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Commissioning

Technologies (excerpt):

28pieces S7-400 with CPU 416 | 28pieces visualization with Zenon on PC 627 | 40pieces control units with Zenon visualization | 235pieces ABB IRC5 industrial robots (integration)

Date: 2019 to 2024
Contracting entity: BMW – plant engineering
End customer/site of installation: BMW Dingolfing

Plants such as:

G60 – KG1, KG2, KG3, KG-AS, HFR, WL I G60 – SR inside, middle, outside I G61 – KG1, KG2, KG3, KG-AS, HFR, WL I G61 – SR inside, middle, outside I G32 – SR inside, middle, outside I G6x – roof system

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Virtual commissioning, physical system start-up

Technologies (excerpt):

40pieces S7-1500 with CPU 1518F – PN/DP | 40pieces visualization with WinCC on PC 677 | 80pieces visualization with WinCC on PC 477E | 100pieces control units with WinCC visualization | 244pieces KUKA KR C4 industrial robots in the range of body carcasses | 156pieces KUKA KR C4 industrial robots in the range of side frames